By David Visco
For a long time, 5S practitioners have struggled with precisely the best way to enforce and maintain a 5S application of their places of work. whereas there are various books on hand at the association tools recommended through 5S, few offer easy-to-understand, step by step suggestions on how one can manage and maintain winning 5S implementations. 5S Made Easy fills this need.
Written via knowledgeable whose concentration for the decade has been not anything yet 5S, the publication provides in-depth tips on find out how to enforce and maintain all of the 5S pillars―sort, set so as, shine, standardize, and sustain.
The ebook makes use of an easy-to-follow layout that used to be designed to be used in the course of 5S occasions. It presents colour pictures of real-world 5S ideas, together with earlier than and after photos from the sphere. It additionally offers readers with on-line entry to all the varieties and records wanted for an efficient 5S software. all of the types and files are supplied in an simply editable layout to slot any operation.
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Extra info for 5S made easy: a step-by-step guide to implementing and sustaining your 5S program
Similar occurrences happen all day, every day on the manufacturing floor. The average worker spends 30% of his/her day searching, looking for tools and materials, or wondering what to do next. There is so much time wasted simply due to a lack of order. This is where Set in Order, the second pillar of 5S comes in, combined with the third pillar, Shine. Set in Order is basically the process of arranging the work area so that tools, equipment, and materials are kept at the point of use, at the most appropriate distance with visual controls (labels and shadow boards) in place to make non- compliance (anything out of place) easily noticed.
Support them, empower them, let them figure it out. “Doing it to them” misses the point of 5S by a long shot. 18 are some Set in Order, Shine, and point of use examples and ideas along with several “before and after” pictures. ) LESSONS FROM THE FIELD One company we worked with had a 100-year-old plant and all the grunge buildup as well. Initially, when we began the Set in Order and Shine phases, we just figured we would reorganize, clean the equipment a little, and improve the overall appearance of the area.
Develops a standard for how the area should look overall. ◾◾ Reduces worker frustration from searching for lost or misplaced items. ◾◾ Decreases defects by reducing the potential of using the wrong items or tools. ◾◾ In a clean area it is easier to see maintenance problems such as oil leaks. ◾◾ Provides a more appropriate and enjoyable work atmosphere. Materials Needed The materials needed are red tags, scissors, floor tape, pallet corners, trash barrel signs, tool shadow tape, pegboards and hooks, cable ties, Sharpies, label printer, magnetic 8 × 11 ticket holders, parts bins, sign maker, paint, paint brushes, cleaning supplies, brooms, dustpans, vacuum, rags, masking tape, material handling carts, trash barrels.
5S made easy: a step-by-step guide to implementing and sustaining your 5S program by David Visco